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President, Zaclon, Incorporated
Chairman of the Board
Ohio Manufacturers’ Association
Thursday, May 08, 2003
United States Senate
Subcommittee on Clean Air, Climate Change, and Nuclear Safety
Chairman Voinovich and members of the Senate Subcommittee on Clean
Air, Climate Change, and Nuclear Safety, good morning and thank you for the
opportunity to testify today.
My
name is Jim Krimmel and I am President of Zaclon, Incorporated.
My company, which is located in
Cleveland, Ohio, is a manufacturer of both specialty and basic chemicals with
wide applications and worldwide sales.
Currently, we are the largest producer of galvanizing fluxes in the
world, and sell products in 19 countries.
But we’re a small company, with only 35 employees and under $12,000,000
in annual revenues. Our primary
competitors are domestic, European, and increasingly Asian.
I am also the current Chairman of the
Board of Directors for the Ohio Manufacturers’ Association. The OMA, with its’ 2500 member companies is
the voice of manufacturing in Ohio – the strength of Ohio’s economy.
Today,
as job providers in Ohio, manufacturers employ over a million people directly
and countless million others in the service, finance and other industries
employed indirectly by Ohio’s manufacturing companies.
As
you know, Ohio is an energy intensive state that ranks in the top five
nationwide in both commercial and residential energy consumption.
To
maintain a competitive advantage in today’s tough global marketplace, it is
essential that Zaclon and Ohio’s other manufacturers have access to dependable,
low cost energy sources. But in recent
years, energy, and more specifically natural gas, has been anything but low cost. And fuel switching related to compliance
with ever tightening air regulations coupled with inadequate exploration and
drilling for natural gas is a major factor in this unprecedented run-up and
volatility in natural gas prices. As
the manufacturing economy improves and as more fuel switching occurs, the
problem will only get worse. The high
price and volatility of natural gas has threatened and continues to threaten
the very existence of small and medium sized manufacturers like Zaclon. In that respect,
my company’s experiences are a good illustration. The charts that I’ve included
with my testimony tell the story.

This first graph shows
Zaclon's Energy/Utility Costs by medium over the past 15 years. It demonstrates
both the magnitude and volatility of expenditures that my company has faced
during that time. By itself, this chart
is interesting enough in that it shows a 63% increase in natural gas costs from
1999 to 2002. The run-up in natural gas
prices back in 2001 nearly put us out of business despite imposing an energy
surcharge on our customers.
What is more revealing, however, is this next graph which
superimposes Zaclon’s product sales on the energy cost numbers over the past 10
year period.

This combination of increasing energy costs with declining sales
revenues is unsustainable for any length of time. We are running out of other cost reduction opportunities, and we
really can’t pass the increases on to our customers without giving up a
significant share of the U.S. market to our overseas competitors.


To further emphasize the impact of
escalating natural gas prices on Zaclon, the next two pie charts show a
comparison of my company’s total cost structure between the most recent year –
2002 - and 1999 before the run up of natural gas costs.
As you can see energy costs
have increased from 10% in 1999, which was pretty typical for years before
1999, to 15% in 2002. And what’s
causing this problem is natural gas price.
The final chart shows Zaclon’s delivered cost per MCF of natural gas for
a 15-year period.

You can see that except for
predictable seasonal swings, the price of natural gas was stable until recent
years. Since that time it is high – and
unstable. This makes running our business
very difficult, and often unprofitable.
Soaring energy costs combined with a tough global marketplace represent
a serious threat to Zaclon's existence.
In
closing, I strongly urge you to consider carefully the impact of what you do in
this committee on the competitiveness of companies like Zaclon. Any additional legislation that encourages
fuel switching to natural gas without addressing the supply side of the
equation could very well put me out of business.
Thank you for the opportunity to testify here today.
I would be happy to answer any questions.